Nobody said you couldn't replace the seal from outside. I have done it more than once when wanting to leave bottom end intact. Wistech's pressure testing is really a the key here. Is one case where seal will pass test and still leak will let you know why. It's a very small amount either way though. Hoping its not cracked case.
OK; now I'm getting a little confused. I have the cases that require the thinner seal and in wisetech's last post here, the second sentence (I changed to red) says I can't use the thicker seal (which I knew) or change them from the outside. If this is true would it be wise to have the case machined to accept the thicker seal and so the seal can be changed from the outside. I haven't had a seal issue so it may be a waist of time and money?????
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It kind of depends on the case you have .
The older cases were not capable of using the thick seal or changing them from the outside. But you may have one that has been machined to do so. You can easily tell if the seal is to wide as it will be ground up on the end if run that way. If you run the thin seals in a case made for the wide one make sure its in far enough to get over the lip of the crank snout. Ive found an engine where someone put 2 thin seals in but I think they will be to thick and need to be thinned up.
Anywho you can easily pressure test the case after the seal instal by hooking up REGULATED 5 psi are pressure to the breather hose and squirting soapy water on the end of the crank and case . Its a standard dale practice that every builder should have been doing for years before sticking the engine back in the chassis.
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