Service Manual Errors and Corrections

[peterock]

QUOTE (Canniboomer @ Feb 22 2009, 02:50 PM) <{POST_SNAPBACK}>

Here is another one that has caused some problems and confusion:

Clutch Parts List, Engine Parts Catalogs, Page 16:

Note, item 15 is in the wrong location, and the picture does not look like an external circlip anyway. That should be shown between items 12 and 16, or between 10 and 16 in some way.

http://www.cannondaler.com/files/cdale/man...s%20Catalog.pdf

http://www.glqra.com/CannondaleManual/03En...sCatalogp16.pdf

[MX Quad Dad]

QUOTE (peterock @ Feb 22 2009, 06:43 PM) <{POST_SNAPBACK}>

http://www.glqra.com/CannondaleManual/03En...sCatalogp16.pdf

I would have to pull mine apart to be sure, but that don't look right to me

[rayspeed]

Hey while we are at it could we add to the torque table sheet the values that are not on there...
I keep that on the back of the outside of the binder and have it all marked up with these ones I had to go searching for and this is what I have on my notes.

Counter sprocket... 1 1/4" Nut 30 ft lbs.
Swing arm pivot nut 55 ft lbs.
Big crank nut 51 ft lbs.
Engine oil inlet fitting 20 ft lbs.
Flywheel nut 35 ft lbs.
Head stage 1 17 ft lbs
Stage 2 31 ft lbs
Helpers on head first stage 8.1 ft lbs.
Helpers on head second stage 16.2 ft lbs.
Crank plate and trans bolts 25 ft lbs.
All small bolts inside motor 6 ft lbs.
Starter mount 8 ft lbs.
Hyd. clutch adjuster all the way in and back out three turns
Plugs CR10EK .024-.028 gap

Would be nice to go thru the manual and update all of the cart plate torque values and such... they are too low.
Ray