Liner O-ring grooves

Engine, intake, exhaust, EFI, chain, sprockets, etc.
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cannondale27
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Joined: Wed Mar 10, 2021 10:41 pm

#1 Post by cannondale27 »

I have seen a few castiron liners with incorrect groove depths.Never saw a defective aluminum one but I bet they are out there.Some 98mm sleeves have different sizes I believe.Anyway if your liner uses stock x-ring and o-ring this is sizes.All are in inch.

Easy E
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#2 Post by Easy E »

Have you found the differences enough to cause sealing issues?

cannondale27
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#3 Post by cannondale27 »

If groove depth is incorrect it cracks the liner.

Easy E
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#4 Post by Easy E »

Ahh, gotchya. So the the grooves are too deep creating a thin spot in the liner....

NRath
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#5 Post by NRath »

Nice job on the graphic, 27! Good info, too.

cannondale27
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#6 Post by cannondale27 »

Easy E the castones that crack the groove is too shallow.Usually there is about a +.003-.000 tolerance on depth of o-ring groove.If it is too shallow o-ring doesnt have any where to squeeze to when headbolts are torqued.Cracks liner.Good indicator of a shallow one is it wont have radius on thee top corners of groove.

wistech
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Joined: Wed Mar 10, 2021 10:41 pm

#7 Post by wistech »

Was that the issue with rogers ATK?

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